Bolt In Assembly
Weld In Assembly
Assembly Instructions
Step 1. - The accelerator Pad
Fit the accelerator pad to the lever arm using the 5mm shoulder bolt, M4 washer and Nyloc Nut, and the pad return spring. Do not over tighten the nyloc nut as this will cause the pad to bind up.
Note: it is easier to put everything together without latching the return spring over the lever arm. Then once the nut is done up, latch the spring into place.
Step 2. - Assemble Bolt in Bracket.
Item | Desctription | Qty |
1 | Bolt in floor pivot bracket | 1 |
2 | Bolt in support bracket | 1 |
3 | Nylon Bush | 2 |
4 | SS M8 Large Washer | 2 |
5 | SS M8 Nyloc Nut | 1 |
6 | SS M8x25 Button Head Bolt | 1 |
7 | SS M6 Large Washer | 4 |
8 | SS M6x16 Button Head Bolt | 2 |
9 | SS M6 Nyloc Nut | 2 |
Step 2. - Assemble Weld in Bracket.
Item | Desctription | Qty |
1 | Bolt on Pivot bracket | 1 |
2 | Weld In support bracket | 1 |
3 | Nylon Bush | 2 |
4 | SS M4 Large Washer | 4 |
5 | SS M6x16 Button Head Bolt | 2 |
6 | SS M6 Nyloc Nut | 2 |
Step 3. - Fitting Lever to Pivot Bracket
Fit the 10mm sholuder bolt through the lever arm. This is designed to be a tight fit and may need to be taped in with a hammer. The lever should not rotate on the shoulder bolt, this is what the 2 bushes are for.
Assemble the lever arm and return spring to the pivot bracket and secure with an M8 Nyloc Nut. This nut should not be done up tight as it will casue the lever arm to bind.
Note: The pivot bracket has 3 holes for the spring, Generally the middle hole will suit but as personal preference, you may wish to move the spring forward or back a hole to make the pedal feel lighter or heavier as you wish.
Installation Instructions
Bolt In
To install the bolt in bracket, simply remove the botom subframe bolt and put the bolt in bracket in place, then refit the lower subframe bolt but keep it loose.
Drill a 8.5mm hole through the floor, ensuring there is nothing on the other side that will be hit by the drill bit.
Install the lower M8 bolt through the floor.
Ensure the bracket is nice and square then tighted both bolts.
Weld In
To install the Weld in bracket, simply remove the botom subframe bolt and put the bracket in place, then refit the lower subframe bolt but keep it loose.
While holding the bracket square. Tighen up the subframe bolt.
Weld down the outside edge of the bracekt to secure it to the firewall.
Once welded, the main pivot bracket can be re installed as shown